MCS Equipment General Description

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Introduction

This document describes the characteristics of the hardware used in the Main Control System (MCS).

Technical description of the hardware used in the MCS

This chapter briefly describes the components followed by a table with its main characteristics. Components are organized by function: distributed I/O, heaters, switches…

Switches

Ethernet Switch: CISCO IE-3000 8TC

The Cisco® Industrial Ethernet 3000 (IE3000) is a switch that provide a secure switching infrastructure for harsh environments.

Cisco IE-3000 8TC Switch

3000 Switch Technical details

Specification

8 Ethernet 10/100 ports and 2 Dual-Purpose Uplinks (Each Dual Purpose Uplink port has one 10/100/1000 Ethernet Port and one SFP based Gigabit Ethernet port, one port active)

Each switch supports two (2) Cisco IE3000-8FE modules, one (1) Cisco IE3000-8FX module, or one (1) Cisco IE3000-8FE module and one (1) Cisco IE3000-8FX module

Performance

Wire-speed switching

128 MB DRAM

64 MB Flash memory

Configurable up to 8000 MAC addresses

Configurable up to 255 IGMP groups

Configurable maximum transmission unit (MTU) of up to 9000 bytes, with a maximum Ethernet frame size of 9018 bytes (Jumbo frames) for bridging on Gigabit Ethernet ports, and up to 1998 bytes for bridging of Multi-protocol Label Switching (MPLS) tagged frames on both 10/100 and 10/100/1000 ports

Power Consumption

Maximum power consumption

31 W

Input Voltage and Currents supported

18-60VDC, (Cisco IE3000-4TC and Cisco IE3000-8TC) 85-265VAC/88-300VDC, 1.3-0.8A, 50-60 Hz (with addition of Cisco IE3000-PWR)

Power Rating

0.05 kVA

Environmental data

Operating temperature

-40 to 70 ºC

Storage temperature

-25 to 70 ºC

Operating relative humidity

10 to 95% (condensing)

Operating altitude

Up to 3049 m

Storage altitude

Up to 4573 m

Mechanical Data

Dimensions

Height

152 mm

Width

147 mm

Height

112 mm

Weight

3.6 kg

Standards and Certifications

Standard safety certifications

UL to UL 60950, Third Edition C-UL to CAN/CSA C22.2 No. 60950-00, Third Edition TUV/GS to EN 60950:2000 CB to IEC 60950 with all country deviations NOM to NOM-019-SCFI CE Marking

Industrial safety certifications

UL 508 CSA 22.2 / 142 EN60204-1 EN61010-1 EN61131-2 EN61140

Mechanical stability

Shock—15g (Operational), 30g (Nonoperational)

EMC Interface Immunity

IEC61000-4-2 [Criteria A—Class 2] IEC61000-4-3/ENV50204 [Criteria A] IEC61000-4-4 [Criteria A / Criteria B] IEC61000-4-5 [Criteria B] IEC61000-4-6 [Criteria A]

Standard Electromagnetic Emissions Certifications

FCC Part 15 Class A EN 55022: 1998 (CISPR22) EN 55024: 1998 (CISPR24) VCCI Class A AS/NZS 3548 Class A CE CNS 13438 Class A MIC

Industrial Electromagnetic Emissions Certifications

EN 50081-2 EN 50082-2 EN 61131-2 EN 61326-1 CISPR11

Industry Specifications

EC 61850-3 (Substations) IEEE1613 (Substations) NEMA TS-2 (ITSs) EN50155 (Railway) ODVA Common Industrial Protocol IEEE 1588v2 PROFINET IO

Hazardous Locations

UL 1602 Class 1, Div 2 A-D CSA 22.2 / 213 Class 1, Div 2 A-D IEC 60079-15 EN 50021—Class 1, Zone 2

Mean time between failures

Time

338801 hours

Ethernet Switch extension: CISCO IEM-3000 8TMC

Expansion copper Module for Cisco IE-3000-4TC, IE-3000-8TC, IE-3000-4TC-E, and IE-3000-8TC-E switches, eight 10/100 TX ports.

CISCO IEM-3000 8TMC

Ethernet Switch: CISCO IE-3200 8T2S_E

The Cisco Catalyst® IE3200 Rugged Series ushers in mainstream adoption of Gigabit Ethernet connectivity in a compact form factor for a wide variety of extended enterprise and industrial applications.

CISCO IE-3200 8T2S_EC Switch

3200 Switch Technical details

Features

Forwarding rate

Line rate for all ports and all packet sizes

Number of queues

8

Unicast MAC addresses

8K

Internet Group Management Protocol (IGMP) multicast groups

1K

No. of VLANs

256

Spanning Tree Protocol (STP) instances

128

Access Control Entries (PACL/VACL/RACL)

3K

DRAM

2 GB

Flash (User Accessible)

1.5 GB

SD card capacity1

4 GB

Jumbo Frames

8996 bytes

Cabinet Temperature control system

Controller: Watlow RMC

Technical details are general data of RMC family

Module for thermal system management. It contains multiple temperature inputs, PID or on/off control loop & high ampere power output options.

EZ-ZONE® RM High-Density Limit Module

Watlow Controller Technical details

Inputs

Universal input

Type

Thermocouple, grounded or ungrounded sensor. RTD 2 or 3 wire, platinum, 100 and 1000 Ω Potentiometer: 0 to 1200 Ω

Input impedance

> 20 MΩ

Source resistance

Max. of 2 kΩ

Process

0 – 20 mA @ 100 Ω or 0 – 10 V DC @ 20kΩ input impedance

Current range

0 – 50 mA @ 100 Ω input impedance

Response time

1 s max., accuracy ±1 mA typical

Thermistor Input

Input range

0 to 40 kΩ, 0 to 20 kΩ, 0 to 10 kΩ, 0 to 5 kΩ

Linearization curve

Built – in

Digital input

Update rate

10 Hz

Max. voltage

36 V DC @ 3 mA

Min. high state

3 V @ 0.25 mA

Max. low state

2 V

Dry Contact Input

Update rate

10 Hz

Min. open resistance

10 kΩ

Max. closed resistance

50 Ω

Max. short circuit

13 mA

Calibration Accuracy

Accuracy and sensor conformity

±0.1% of span, ±1ºC @ calibrated ambient Tº & line voltage

Type R, S, B

0.2%

Type T below -50ºC

0.2%

Calibration ambient temperature

25ºC (±3ºC)

Accuracy span

540ºC min

Temperature stability

±0.1ºC/ºC change in ambient

Environmental data

Operating Temperature

-18 – 65ºC

Storage Temperature

-40 – 85ºC

Ambient Relative Humidity

0 – 90%, non condensing

Environmental data

Operating Temperature

-18 – 65ºC

Storage Temperature

-40 – 85ºC

Ambient Relative Humidity

0 – 90%, non condensing

Electrical data

Module’s supply voltage

20.4 to 30.8 V AC/DC, 50/60 Hz

Voltage tolerance

-5% / +5%

External supply requirements

Class 2 or SELV rating

Power consumption

7 W, 14 VA

Mechanical Data

Installation

DIN-rail mounting

Standards and Certifications

UL®/EN 61010 Listed, C-UL® C22.2 #61010ANSI/ISA 12.12.01-2007 Class 1, Div. 2-Group A, B, C, D temperature code T4 (optional)

UL® 1604 Class 1, Div. 2 (optional)

EN 60529 IP20

UL® 50, NEMA 4X, EN 60529 IP66; 1/16 DIN remote user interface (RUI)

CSA 610110 CE

FM Class 3545 on limit control versions

Communication module: Watlow RMA A3

This module adds fieldbus protocols, memory and data logging to the RMC.

RMA A3 Communication module

Watlow communication Technical details

General Data

Maximum system configuration

One RMA with up to 16 RM modules

Memory card

Removable micro SD physical size

Data logging

Storage in micro SD, CSV file type

Peripheral port

Serial standard bus

Yes

EIA 232/485 Modbus RTU

Optional

Ethernet/IP, Modbus TCP

Optional

DeviceNET

Optional

Profibus DP

Optional

USB

Optional (mass storage)

Environmental data

Temperature

Operating temperature

-18 – 65 ºC

Storage temperature

-40 – 85 ºC

Relative humidity

0 – 90%, non condensing

Fire/Shock

Rail mount modules need to be installed in fire/shock protection enclosures, such as NEMA 1 type unless all connections are class 2 or SELV

Electrical data

Voltage supply range

20.4 – 30.8 V (AC/DC), ±5%

Power

4 W, 9 VA

Mechanical data

Dimensions

Length

147 mm

Width

52 mm

Height

116 mm

Housing

IP 20

Standards and Certifications

UL/EN 61010; c_UL C22.2 #61010

ANSI/ISA 12.12.01-2007 Class 1, Div. 2-Group A, B, C, D Temperature code T4

EN 60529 IP20

FM Class 3545

UL 50, Type 4X indoor use

Mount Control Computer

For the MCC a Simatic IPC847D industrial computer is used, with the following characteristics:

Industrial PC

General Data

Order Number

6AG4114-2ND30-0XX6

Processors and Mainboards:

Xeon E3-1275 v3 (4C/8T, 3.5(3.9) GHz, 8MB Cache, TB, VT-x, VT-d, AMT; 2x Gbit Ethernet, 2x DisplayPort, 1xDVI-I , 2x USB 3.0 rear, 2x USB 2.0 rear, 1x USB 3.0 front, 2x USB 2.0 front, 1x USB 3.0 internal, 1x COM1;

Drives (SATA):

RAID1, 1 TB (2x 1 TB HDD, data mirroring); Internally mounted, 0.5g Vibration, 5g shock

Main Memory:

8 GB DDR3 SDRAM (2x 4 GB), dual channel;

Ethernet

2 × Ethernet interface (RJ-45) Ethernet 1: WGI217LM, AMT-capable 6, supports jumbo frames up to 9014 bytes Ethernet 2: Intel WGI210IT, supports jumbo frames up to 9014 bytes

Type of Housing and Exchangeable Media:

Housing painted;

Extensions (Hardware):

1xCoOM (RS232, 9-pin), graphics onboard;

Country-specific types / Power Supplies:

2x 110/230V Redundant power supply

This PC runs on CentOS 7 64bits operating system and LabVIEW will be used for the EUI.

PXIs

Chassis: NI PXIe-1086

The NI PXIe-1086 is a 18-slot chassis with PXI Express platform. It incorporates hot-swappable, redundant AC power supplies as well as hot-swappable, front-accessible, redundant cooling fans.

PXIe-1086

NI PXIe-1086 Technical details

General Data

Number of slots

18

PXI bus type

PXI Express PXI Hybrid Compatible

Number of hybrid peripheral slots

16

Maximum system bandwidth

12 GB/s

Compatible with 3U PXI & CompactPCI modules

Yes

Optional front or rear rack mountable

Yes

Integrated controller

No

Electrical Data

Total available power

855 W

Input voltage range

100 V – 240 V AC

Input frequency range

47 Hz – 63 Hz

Field-replaceable power supply

Yes

Remote power inhibit control and voltage monitoring

Yes

DC output

+3.3 V, max. 50 A (single), 60 A (dual) +5 V, max. 40 A (single), 49 A (dual) +12 V, max. 50 A (single), 62 A (dual) -12 V, max. 4 A (single), 4 A (dual) +5 Vaux, max. 1.5 A (single), 1.5 A (dual)

Cooling Data

Auto fan

Sound pressure level

57 dBA

Sound power

63.3 dBA

High fan

Sound pressure level

69 dBA

Sound power

79.3 dBA

Auto/High fan selector

Yes

Number of fans

6

Environmental data

Vibration IEC-60068-2-27 & IEC-60068-2-64

Operational shock

30 g

Random vibration

5 – 500 Hz, 0.3 g

Temperature IEC-60068-2-1 & IEC-60068-2-2

Operating temperature

0 – 50 ºC

Storage temperature

-40 – 71 ºC

Humidity IEC-60068-2-56

Operating relative humidity

5 – 95 %

Storage relative humidity

5 – 95 %

Max. altitude

4600 m

Mechanical data

Dimensions

Length

476.5 mm

Width

467.1 mm

Height

268.7 mm

Weight

One power supply

14.3 kg

Dual power supply

17.1 kg

Standards and Certifications

Safety

IEC 61010-1, EN 61010-1 UL 61010-1, CSA 61010-1

EMC

EN 61326-1 (IEC 61326-1): Class A emissions; EN 55011 (CISPR 11): Group 1, Class A emissions AS/NZS CISPR 11: Group 1, Class A emissions FCC 47 CFR Part 15B: Class A emissions ICES-001: Class A emissions

Chassis: NI PXIe-1071

The NI PXIe-1071 combines a 4-slot PXI Express backplane with a structural design optimized for maximum usability in a wide range of applications.

PXIe-1071

NI PXIe-1071 Technical details

Chassis Cooling

Per slot cooling capacity

38.25 W

Module cooling system

Forced air circulation (positive pressurization) through a 150 CFM fan with High/Auto speed selector

Slot airflow direction

Bottom of module to top of module

Module cooling intake

Bottom of chassis

Module cooling exhaust

Right side, rear, and top of chassis

Power supply cooling system

Forced air circulation through integrated fan

Power supply cooling intake

Front and left side of chassis

Power supply cooling exhaust

Rear of chassis

Environmental

Maximum altitude

2,000 m (800 mbar) (at 25 °C ambient)

Measurement Category

II

Pollution Degree

2

For indoor use only

Operating Environment

Ambient temperature range

0 to 50 °C (Tested in accordance with IEC-60068-2-1 and IEC-60068-2-2. Meets MIL-PRF-28800F Class 3 low temperature limit and MIL-PRF-28800F Class 2 high temperature limit.)

Relative humidity range

20 to 80%, non-condensing (Tested in accordance with IEC-60068-2-56.)

Shock and Vibration

Operational shock

30 g peak, half-sine, 11 ms pulse (Tested in accordance with IEC-60068-2-27. Meets MIL-PRF-28800F Class 2 limits.)

Random Vibration

Operating

5 to 500 Hz, 0.3 g_rms

Non-operating

5 to 500 Hz, 2.4 g_rms (Tested in accordance with IEC-60068-2-64. Non-operating test profile exceeds the requirements of MIL-PRF-28800F, Class 3.)

CPU: NI PXIe-8880

High-performance Intel Xeon E5-2618L v3 processor-based embedded controller for use in PXI Express systems. With the 2.3 GHz base frequency (3.4 GHz single-core, Turbo Boost mode) eight-core processor with up to 16 hyper threaded virtual cores and the triple-channel 1866 MHz DDR4 memory, this controller is ideal for processor-intensive RF, modular instrumentation, and DAQ applications.

PXIe-8880 CPU

NI PXIe-8880 Technical details

General Data

Controller type

Embedded

PXI bus type

PXI Express

CPU

Intel Xeon ES-2618L

CPU clock frequency

2.3 GHz (base), 3.4 GHz (single-core Turbo)

Number of cores

8

Memory

8 GB (standard), 24 GB (max)

Solid-State drive

24 B or larger serial ATA

Operating system

Windows 7

Required slots

4

Peripheral port

Ethernet

1000BaseT, 2 ports

GPIB (IEEE 488.2) Interface

Yes

Serial ports (RS232)

No

Parallel

No

USB

2.0 = 4, 3.0 = 2

Electrical Data

Power

+3.3 V, typ. 2.24 A, max. 2.96 A +5 V, typ. 2.44 A, max. 3.11 A +12 V, typ. 6.5 A, max. 8.7 A +5 Vaux, typ. 0.19 A, max. 0.23

Environmental data

Vibration IEC-60068-2-27 & IEC 60068-2-64

Operational shock

30 g

Random vibration

Operating

5 – 500 Hz, 0.3 g

Non-operating

5 – 500 Hz, 2.4 g

Temperature IEC-60068-2-1 & IEC-60068-2-2

Operating temperature

0 – 50 ºC

Storage temperature

-40 – 71 ºC

Humidity IEC-60068-2-56

Operating relative humidity

10 – 90 %

Storage relative humidity

5 – 95 %

Maximum altitude

2000 m

Mechanical data

Dimensions

Four-wide 3U PXI Express module

Weight

1.5 kg

Standards and Certifications

Safety

IEC 61010-1, EN 61010-1 UL 61010-1, CSA 61010-1

EMC

EN 61326-1 (IEC 61326-1): Class A emissions EN 55011 (CISPR 11): Group 1, Class A emissions EN 55022 (CISPR 22): Class A emissions EN 55024 (CISPR 24): Immunity AS/NZS CISPR 11: Group 1, Class A emissions AS/NZS CISPR 22: Class A emissions FCC 47 CFR Part 15B: Class A emissions ICES-001: Class A emissions

Dual Ethernet Port: NI PXIe-8234

Based on the Intel 82572EI gigabit controller.

PXIe-8234 Dual Ethernet Port

Technical details

General Data

Product family

Frame grabbers

Form factor

PXI / PXI Express

PXI bus type

PXI Express PXI Hybrid Compatible

Camera interface

GigE Vision

Operating system

Windows

Required slot

1, supporting a x4 PCI connection

Smart Camera

Industrial protocol support

Ethernet / IP Modbus / TCP TCP / IP

Number of camera input ports

2

Peripheral port

Ethernet

Interface

2 x 10P10C modular jack

Signaling

1000Base-T

Environmental data

Temperature IEC-60068-2-1 & IEC-60068-2-2

Operating temperature

0 – 55 ºC

Storage temperature

-40 – 70 ºC

Humidity IEC-60068-2-56

Operating relative humidity

10 – 90 %, non condensing

Storage relative humidity

5 – 95 %, non condensing

Max. altitude

2000 m

Electrical Data

Power

3.3 V, typ. 0.375 A 5 V, typ. 0.36 A 1.8 V, typ. 1.19 A 5.2 W max.

Mechanical data

Dimensions

Length

160 mm

Width

100 mm

Weight

158 g

Standards and Certifications

Safety

IIEC 60950-1, EN 60950-01 UL 60950-1, CSA 60950-1

EMC

EN 61326 EMC requirements; Minimum Immunity EN 55011 Emissions; Group 1, Class A CE, C-Tick, ICES, and FCC Part 15 Emissions; Class A

Beckhoff Industrial PC C5210-0040

The C5xxx Industrial PCs series is designed for 19-inch slide-in installation. They are equipped with maximum performance class components and are ideally suited for machine construction and plant engineering applications, for example with the TwinCAT automation software.

In the MCS this device is not using TwinCAT, instead it’s running the same Linux RT software that the NI PXIs.

Beckhoff c5210-0040

Beckhoff c5210-0040 Technical details

Technical data

C5210-0040

Options

Device type

19-inch slide-in Industrial PC

Housing

stainless steel based housing, 1 high units, with lockable front flap

Front flap

lockable, includes 2 x USB 2.0, reset key and ATX key

DVD drive

Slots for hard disk/flash

2 removable frames for hard disks

removable frames for SSDs

Protection rating

IP20

Operating temperature

0…55 °C

Dimensions (W x H x D)

482.7 x 44 x 493.8 mm (19” x 1.7” x 19.44”), depth behind front 475 mm (18.7”)

Processor

Intel® Celeron® G4900 3.1 GHz, 2 cores (TC3: 50)

up to Intel® Core™ i7-9700TE 1.8 GHz, 8 cores (TC3: 80)

Motherboard

3½-inch motherboard for 8th/9th generation Intel® Celeron®, Pentium®, Core™ i3/i5/i7

PCIe/PCI slots

2 PCIe module slots to plug-in Beckhoff PCIe modules or to led out interfaces of the motherboard ex factory

Interfaces

4 x USB 3.1 Gen. 1, 1 x RS232 at the rear, 2 x USB 2.0 behind the front flap, 1 x DVI

Memory

4 GB DDR4 RAM

up to 64 GB DDR4 RAM

Graphic adapter

integrated in the processor

Ethernet

2 x 100/1000BASE-T on-board

RAID

on-board SATA RAID 1 controller

Hard disks/flash

hard disk, 3½-inch, 1 TB

hard disk up to 4 TB, SSD

Disk drive

multi DVD

Power supply

100…240 V AC

24 V DC, UPS

Operating system

Windows 10 IoT Enterprise, Windows Server 2019

MCS specific configuration (C5210-0040 / 000236301)

Technical data

C5210-0040 / 000236301

Hard disks/flash

solid-state disk SSD, 3D flash, 2½-inch, 240 GB,instead of 3½-inch hard disk

Processor

processor 9th generation Intel® Core™ i7-9700TE, 1.8 GHz, 8 cores (TC3:80), instead of Intel® Celeron® G4900 3.1 GHz (TC3:50)

cRIO System

EtherCat expansion chassis: NI 9144

The NI 9144 is an 8-slot rugged EtherCAT slave chassis for adding deterministic, distributed I/O to NI EtherCAT master controllers. With standard CAT 5 Ethernet cabling, it communicates deterministically with any NI CompactRIO, real-time PXI, or real-time industrial controller that has two Ethernet ports. You can daisy chain multiple NI 9144 slave chassis from the master controller to expand time-critical applications to high-channel counts while maintaining hard determinism with minimal processor resources.

It also has a 2M gate Xilinx Spartan field-programmable gate array (FPGA), giving high-speed and customizable I/O timing, inline processing, and closed-loop control.

NI 9144 eCAT expansion chassis

NI 9144 Technical details

General Data

Number of slots

8

Operating system

Real-time

Reconfigurable FPGA

Spartan-3

Peripheral port

EtherCAT

Number of Ethernet ports

2

Interface

100BaseTx

Communication rates

100 Mb/s

Max. cabling distance

100 m/segment

Environmental data

Temperature IEC-60068-2-1 & IEC-60068-2-2

Operating temperature

-40 – 70 ºC

Storage temperature

-40 – 85 ºC

Humidity IEC-60068-2-56

Operating relative humidity

10 – 90 %, non condensing

Storage relative humidity

5 – 95 %, non condensing

Maximum altitude

2000 m (800 mbar)

Vibration IEC-60068-2-27 & IEC-60068-2-64

Operational shock

30 g peak, 11 ms / 50 g, 3 ms

Operating

5 – 500 Hz, 5 g

Non operating

5 – 500 Hz, 5 g

Electrical data

Power

20 W max.

Rated voltage supply

24 V DC

Chassis input range

9 to 30 V

Mechanical data

Dimensions

Length

284 mm

Width

881 mm

Height

589 mm

Weight

906 g

Housing

IP 40

Standards and Certifications

Safety

IEC 61010-1, EN 61010-1 UL 61010-1, CSA 61010-1

EMC

EN 61326-1 (IEC 61326-1): Class A emissions; EN 55011 (CISPR 11): Group 1, Class A emissions AS/NZS CISPR 11: Group 1, Class A emissions FCC 47 CFR Part 15B: Class A emissions ICES-001: Class A emissions

Hazardous locations

Ex nA IIC T4

8 DIO Module: NI 9401

The NI 9401 is an 8-channel, 100 ns bidirectional digital input module for any NI CompactDAQ or CompactRIO chassis. It allows three configurations: eight digital inputs, eight digital outputs, or four digital inputs and four digital outputs.

Each channel is compatible with 5 V/TTL signals and features 1,000 Vrms transient isolation between the I/O channels and the backplane.

NI9401 DIO module

NI 9401 Technical details

General Data

Product family

Digital I/O

Measurement type

Digital Specialty digital

Form factor

CompactDAQ CompactRIO

Isolation type

Ch-Earth Ground Isolation

Digital I/O

Bidirectional channels

8

Maximum clock rate

10 MHz

Timing

Hardware

Logic level

TTL

Max. I/O voltage

0 – 5.25 V

Environmental data

Temperature IEC-60068-2-1 & IEC-60068-2-2

Operating temperature

-40 – 70 ºC

Storage temperature

-40 – 85 ºC

Humidity IEC-60068-2-56

Operating relative humidity

10 – 90 %, non condensing

Storage relative humidity

5 – 95 %, non condensing

Maximum altitude

2000 m (800 mbar)

Vibration IEC-60068-2-27 & IEC-60068-2-64

Operational shock

30 g peak, 11 ms / 50 g, 3 ms

Operating

5 – 500 Hz, 5 g

Non operating

5 – 500 Hz, 5 g

Electrical data

Power

Active mode

580 mW max.

Sleep mode

1 mW max.

Channel to COM max voltage

± 30 V

Channel – earth isolation

60 V DC (continuous), 1000 Vrms (withstand)

Mechanical data

Dimensions

Length

90 mm

Width

23 mm

Weight

145 g

Housing

IP 40

Standards and Certifications

Safety

IEC 61010-1, EN 61010-1 UL 61010-1, CSA 61010-1

EMC

EN 61326-1 (IEC 61326-1): Class A emissions; EN 55011 (CISPR 11): Group 1, Class A emissions AS/NZS CISPR 11: Group 1, Class A emissions FCC 47 CFR Part 15B: Class A emissions ICES-001: Class A emissions

Hazardous locations

Ex nA IIC T4

Encoder Heidenhain EIB 8791

EIB 8791

EIB 8791 Technical details

General

8 axes / system

1Vss encoder signals

Single and distance coded reference marks

110-240V power supply

Single height 19” unit

Position Capture

20 MHz input bandwidth

Internal 50MHz position capture and calculation

Selectable frequency filters

48 Bit position output / 16 Bit Interpolation

Various Output data types

Position

Speed

Acceleration

Position Corrections

Enhanced online compensation of input signals

Static compensation or high order signal deviation based on correction run

Trigger Interface

Versatile trigger interface

Synchronous

Asynchronous

Common trigger or individual per axis

Synchronization to master clock for sub-ns stable triggering

Synchronization of several EIBs together (master-slave configuration)

Position Output

Fast position data link up to 10Msamples/s (per axis)

UDP-interface

Direct streaming (1 sample/packet)

Batch streaming (up to 16 samples/packet)

TCP-interface for transaction safe transfer

Data recording

Distributed I/O

EtherCAT expansion chassis: Phoenix contact AXL F BK EC

The bus coupler represents the link between an EtherCAT® network and the Axioline F system.Up to 63 Axioline F devices can be connected to an existing EtherCAT® system using the bus coupler.

Phoenix Contact F BK EC eCAT expansion chassis

Phoenix contact AXL Technical details

Dimensions

Width

45 mm

Height

125.9 mm

Depth

74 mm

Note on dimensions

The depth is valid when a TH 35-7.5 DIN rail is used (according to EN 60715).

Ambient conditions

Ambient temperature (operation)

-25 °C … 60 °C (Mounting position: wall mounting on horizontal DIN rail)

-25 °C … 55 °C (Mounting position: any)

Ambient temperature (storage/transport)

-40 °C … 85 °C

Permissible humidity (operation)

5 % … 95 % (non-condensing)

Permissible humidity (storage/transport)

5 % … 95 % (non-condensing)

Air pressure (operation)

70 kPa … 106 kPa (up to 3000 m above sea level)

Degree of protection

IP20

Connection data

Designation

Axioline F connector

Connection method

Push-in connection

Note on connection method

Please observe the information provided on conductor cross sections in the “Axioline F: system and installation” user manual.

Interfaces

Fieldbus system

Fernbus

Designation

EtherCAT®

Connection method

RJ45 socket, auto negotiation and auto crossing

Transmission speed

100 MBit/s (Full duplex)

Transmission physics

Ethernet in RJ45 twisted pair

Fieldbus system

Lokalbus

Designation

Axioline F local bus

Connection method

Bus base module

Transmission speed

100 MBit/s

System limits of the bus coupler

Amount of process data

1024 Byte (for each data direction)

Number of supported devices

max. 63 (per station)

Number of local bus devices that can be connected

max. 63

Designation

EtherCAT®

System-specific protocols

Mailbox protocols CAN application layer over EtherCAT®

Mailbox protocols File access over EtherCAT®

Type of addressing

Auto-increment addressing

Fixed position addressing

Logical addressing

Explicit device ID

Power consumption

Supply of communications power UL

24 V DC

Current consumption from UL

typ. 105 mA (without I/Os and UL = 24 V)

max. 570 mA (with 2 A at UBus for the I/Os and UL = 24 V)

Communications power UBus

5 V DC (via bus base module)

Current supply at UBus

2 A

General & directives

Net weight

219.9 g

Note on weight specifications

with connector and bus base module

Mounting type

DIN rail

Protection class

III, IEC 61140, EN 61140, VDE 0140-1

Conformance with EMC directives

Noise immunity test in accordance with EN 61000-6-2 Electrostatic discharge (ESD) EN 61000-4-2/IEC 61000-4-2 Criterion B; 6 kV contact discharge, 8 kV air discharge

Noise immunity test in accordance with EN 61000-6-2 Electromagnetic fields EN 61000-4-3/IEC 61000-4-3 Criterion A; Field intensity: 10 V/m

Noise immunity test in accordance with EN 61000-6-2 Fast transients (burst) EN 61000-4-4/IEC 61000-4-4 Criterion B, 2 kV

Noise immunity test in accordance with EN 61000-6-2 Transient surge voltage (surge) EN 61000-4-5/IEC 61000-4-5 Criterion B; DC supply lines: ±0.5 kV/±0.5 kV (symmetrical/asymmetrical); fieldbus cable shield: ±1 kV

Noise immunity test in accordance with EN 61000-6-2 Conducted interference EN 61000-4-6/IEC 61000-4-6 Criterion A; Test voltage 10 V

Noise emission test according to EN 61000-6-3 Radio interference properties EN 55022 Class B

Mechanical tests

Vibration resistance in acc. with EN 60068-2-6/IEC 60068-2-6 5g

Shock in acc. with EN 60068-2-27/IEC 60068-2-27 30g

Continuous shock according to EN 60068-2-27/IEC 60068-2-27 10g

Diagnostics messages

Emergency messages

Messages via object 10F3hex Diagnosis history

8DI/8DO module: Phoenix contact AXLF DIO8/3 DO8/3 2H

Axioline F digital input and output module, 8 inputs, 24 V DC, 8 outputs, 24 V DC, 500 mA, 2-, 3-conductor connection technology (including bus base module and connectors).

Phoenix contact AXLF DI8/3 DO8/3 I/O module

8DI/8DO module Technical details

Dimensions

Width

35 mm

Height

129.9 mm

Depth

54 mm

Note on dimensions

The depth is valid when a TH 35-7.5 DIN rail is used (according to EN 60715).

Ambient conditions

Ambient temperature (operation)

-25 °C … 60 °C (Mounting position: wall mounting on horizontal DIN rail)

-25 °C … 55 °C (Mounting position: any)

Ambient temperature (storage/transport)

-40 °C … 85 °C

Permissible humidity (operation)

5 % … 95 % (non-condensing)

Permissible humidity (storage/transport)

5 % … 95 % (non-condensing)

Air pressure (operation)

70 kPa … 106 kPa (up to 3000 m above sea level)

Degree of protection

IP20

Connection data

Designation

Axioline F connector

Connection method

Push-in connection

Note on connection method

Please observe the information provided on conductor cross sections in the “Axioline F: system and installation” user manual.

Digital inputs

Input name

Digital inputs

Description of the input

EN 61131-2 types 1 and 3

Connection method

Push-in connection

2, 3-wire

Number of inputs

8

Protective circuit

Polarity reversal protection of the inputs Electronic

Input filter time

3000 µs (default)

Input voltage range “0” signal

-3 V DC … 5 V DC

Input voltage range “1” signal

11 V DC … 30 V DC

Nominal input current at UIN

2.4 mA

Digital outputs

Output name

Digital outputs

Connection method

Push-in connection

2, 3-wire

Number of outputs

8

Protective circuit

Short-circuit protection, overload protection of the outputs Electronic

Output voltage

24 V DC

Nominal output voltage

24 V DC

Maximum output current per channel

500 mA

Maximum output current per module

8 A (external fuse)

Nominal load, inductive

max. 12 VA (1.2 H; 48 Ω; with nominal voltage)

Nominal load, lamp

max. 12 W (at nominal voltage)

Nominal load, ohmic

max. 12 W (48 Ω; with nominal voltage)

Interfaces

Designation

Axioline F local bus

Connection method

Bus base module

Transmission speed

100 MBit/s

Power consumption

Communications power UBus

5 V DC (via bus base module)

Current consumption from UBus

max. 120 mA

Digital input and output module supply UIO

24 V DC

Current consumption from UIO

max. 6 A (external fuse)

General & directives

Net weight

159 g

Note on weight specifications

with connectors and bus base module

Mounting type

DIN rail

Protection class

III, IEC 61140, EN 61140, VDE 0140-1

Test section

5 V communications power (logic), 24 V supply (I/O) 500 V AC 50 Hz 1 min

5 V supply (logic)/functional earth ground 500 V AC 50 Hz 1 min

24 V supply (I/O) / functional earth ground 500 V AC 50 Hz 1 min

Conformance with EMC directives

Noise immunity test in accordance with EN 61000-6-2 Electrostatic discharge (ESD) EN 61000-4-2/IEC 61000-4-2 Criterion B; 6 kV contact discharge, 8 kV air discharge

Noise immunity test in accordance with EN 61000-6-2 Electromagnetic fields EN 61000-4-3/IEC 61000-4-3 Criterion A; Field intensity: 10 V/m

Noise immunity test in accordance with EN 61000-6-2 Fast transients (burst) EN 61000-4-4/IEC 61000-4-4 Criterion B, 2 kV

Noise immunity test in accordance with EN 61000-6-2 Transient surge voltage (surge) EN 61000-4-5/IEC 61000-4-5 Criterion B; DC supply lines: ±0.5 kV/±0.5 kV (symmetrical/asymmetrical)

Noise immunity test in accordance with EN 61000-6-2 Conducted interference EN 61000-4-6/IEC 61000-4-6 Criterion A; Test voltage 10 V

Noise emission test according to EN 61000-6-3 Radio interference properties EN 55022 Class B

Mechanical tests

Vibration resistance in acc. with EN 60068-2-6/IEC 60068-2-6 5g

Shock in acc. with EN 60068-2-27/IEC 60068-2-27 30g

Continuous shock according to EN 60068-2-27/IEC 60068-2-27 10g

Diagnostics messages

I/O supply failure Yes

Short-circuit / overload of the digital outputs Yes

4RTD module: Phoenix contact AXLF RTD4 1H

Axioline F temperature module, 4 inputs for connecting resistance temperature detectors.

AXLF RTD4 1H temperature module

AXLF RTD4 1H Technical details

Dimensions

Width

35 mm

Height

126.1 mm

Depth

54 mm

Note on dimensions

The depth is valid when a TH 35-7.5 DIN rail is used (according to EN 60715).

Ambient conditions

Ambient temperature (operation)

-25 °C … 60 °C (Mounting position: wall mounting on horizontal DIN rail)

-25 °C … 55 °C (Mounting position: any)

Ambient temperature (storage/transport)

-40 °C … 85 °C

Permissible humidity (operation)

5 % … 95 % (non-condensing)

Permissible humidity (storage/transport)

5 % … 95 % (non-condensing)

Air pressure (operation)

70 kPa … 106 kPa (up to 3000 m above sea level)

Degree of protection

IP20

Connection data

Designation

Axioline F connector

Connection method

Push-in connection

Note on connection method

Please observe the information provided on conductor cross sections in the “Axioline F: system and installation” user manual.

Analog inputs

Number of inputs

4 (for resistance temperature detectors)

Input name

Analog inputs

Description of the input

Inputs for resistive temperature sensors

Connection method

Spring-cage connection with direct connector-in method

2, 3, 4-wire (shielded)

Sensor types (RTD) that can be used

Pt, Ni, KTY, Cu sensors

Linear resistance measuring range

0 Ω … 500 Ω

0 kΩ … 5 kΩ

Nominal value of the current sources

1 mA (Pt 100, Ni 100, RLin 500 Ω; pulse current, the specification is valid during the sampling phase)

Measured value representation

16 bits (15 bits + sign bit)

Resolution A/D

24 bit

Protective circuit

Short-circuit protection, overload protection of the inputs

Data formats

IB IL, S7-compatible

Precision

See Tables under tolerance values

Input filter time

40 ms

Interfaces

Designation

Axioline F local bus

Connection method

Bus base module

Transmission speed

100 MBit/s

Power consumption

Communications power UBus

5 V DC (via bus base module)

Current consumption from UBus

max. 140 mA

Supply for analog modules UA

24 V DC

Current consumption from UA

max. 17 mA

General & directives

Net weight

144 g

Note on weight specifications

with connectors and bus base module

Mounting type

DIN rail

Protection class

III, IEC 61140, EN 61140, VDE 0140-1

Test section

5 V communications power (logic), 24 V supply (I/O) 500 V AC 50 Hz 1 min

5 V supply (logic)/functional earth ground 500 V AC 50 Hz 1 min

24 V supply (I/O) / functional earth ground 500 V AC 50 Hz 1 min

Conformance with EMC directives

Noise immunity test in accordance with EN 61000-6-2 Electrostatic discharge (ESD) EN 61000-4-2/IEC 61000-4-2 Criterion B; 6 kV contact discharge, 8 kV air discharge

Noise immunity test in accordance with EN 61000-6-2 Electromagnetic fields EN 61000-4-3/IEC 61000-4-3 Criterion A; Field intensity: 10 V/m

Noise immunity test in accordance with EN 61000-6-2 Fast transients (burst) EN 61000-4-4/IEC 61000-4-4 Criterion B, 2 kV

Noise immunity test in accordance with EN 61000-6-2 Transient surge voltage (surge) EN 61000-4-5/IEC 61000-4-5 Criterion B; supply lines DC: ±0.5 kV/±0.5 kV (symmetrical/asymmetrical); ±1 kV to shielded I/O cables

Noise immunity test in accordance with EN 61000-6-2 Conducted interference EN 61000-4-6/IEC 61000-4-6 Criterion A; Test voltage 10 V

Noise emission test according to EN 61000-6-3 Radio interference properties EN 55022 Class B

Mechanical tests

Vibration resistance in acc. with EN 60068-2-6/IEC 60068-2-6 5g

Shock in acc. with EN 60068-2-27/IEC 60068-2-27 25g, 11 ms period, half-sine shock pulse

Continuous shock according to EN 60068-2-27/IEC 60068-2-27 10g

4AO module: Phoenix contact AXLF AO4 1H

Axioline F analog output module, 4 outputs: 0 - 10 V, ±10 V, 0 - 5 V, ±5 V, 0 - 20 mA, 4 - 20 mA, 2-wire connection technology (including bus base module and connectors).

Phoenix contact AXLF AO4 1H

Phoenix contact AXLF AO4 1H Technical details

Dimensions

Width

35 mm

Height

126.1 mm

Depth

54 mm

Note on dimensions

The depth is valid when a TH 35-7.5 DIN rail is used (according to EN 60715).

Ambient conditions

Ambient temperature (operation)

-25 °C … 60 °C (Mounting position: wall mounting on horizontal DIN rail)

-25 °C … 55 °C (Mounting position: any)

Ambient temperature (storage/transport)

-40 °C … 85 °C

Permissible humidity (operation)

5 % … 95 % (non-condensing)

Permissible humidity (storage/transport)

5 % … 95 % (non-condensing)

Air pressure (operation)

70 kPa … 106 kPa (up to 3000 m above sea level)

Degree of protection

IP20

Connection data

Designation

Axioline F connector

Connection method

Push-in connection

Note on connection method

Please observe the information provided on conductor cross sections in the “Axioline F: system and installation” user manual.

Analog outputs

Number of outputs

4

Connection method

Push-in connection

2-wire (shielded, twisted pair)

Output name

Analog outputs

D/A resolution

16 bit

Type of protection

Short-circuit and overload protection

Transient protection

Protective circuit/component

Electronic

Suppressor diode

Data formats

IB IL, S7-compatible

Representation of output values

16 bits (15 bits + sign)

Process data update

140 µs

Current output signal

0 mA … 20 mA

4 mA … 20 mA

Load/output load current output

≤ 500 Ω

Voltage output signal

0 V … 5 V

-5 V … 5 V

0 V … 10 V

-10 V … 10 V

Load/output load voltage output

> 1 kΩ

Precision

typ. 0.1 % (of output range final value)

typ. 0.1 % (of output range final value)

Interfaces

Designation

Axioline F local bus

Connection method

Bus base module

Transmission speed

100 MBit/s

Power consumption

Communications power UBus

5 V DC (via bus base module)

Current consumption from UBus

typ. 120 mA

max. 150 mA

Supply for analog modules UA

24 V DC

Current consumption from UA

typ. 40 mA (induced current consumption; no load, 0 V output)

typ. 60 mA (4 voltage channels, 10 V output)

max. 110 mA (4 current channels, 20 mA output, 500 Ω load)

General & directives

Net weight

145 g

Note on weight specifications

with connectors and bus base module

Mounting type

DIN rail

Protection class

III, IEC 61140, EN 61140, VDE 0140-1

Test section

5 V communications power (logic), 24 V supply (I/O) 500 V AC 50 Hz 1 min

5 V supply (logic)/analog outputs 500 V AC 50 Hz 1 min

5 V supply (logic)/functional earth ground 500 V AC 50 Hz 1 min

24 V supply (I/O)/analog outputs 500 V AC 50 Hz 1 min

24 V supply (I/O) / functional earth ground 500 V AC 50 Hz 1 min

Analog outputs/functional earth ground 500 V AC 50 Hz 1 min

Conformance with EMC directives

Noise immunity test in accordance with EN 61000-6-2 Electrostatic discharge (ESD) EN 61000-4-2/IEC 61000-4-2 Criterion B; 6 kV contact discharge, 8 kV air discharge

Noise immunity test in accordance with EN 61000-6-2 Electromagnetic fields EN 61000-4-3/IEC 61000-4-3 Criterion A; Field intensity: 10 V/m

Noise immunity test in accordance with EN 61000-6-2 Fast transients (burst) EN 61000-4-4/IEC 61000-4-4 Criterion B, 2 kV

Noise immunity test in accordance with EN 61000-6-2 Transient surge voltage (surge) EN 61000-4-5/IEC 61000-4-5 Criterion B; supply lines DC: ±0.5 kV/±0.5 kV (symmetrical/asymmetrical); ±1 kV to shielded I/O cables

Noise immunity test in accordance with EN 61000-6-2 Conducted interference EN 61000-4-6/IEC 61000-4-6 Criterion A; Test voltage 10 V

Noise emission test according to EN 61000-6-3 Radio interference properties EN 55022 Class B

Mechanical tests

Vibration resistance in acc. with EN 60068-2-6/IEC 60068-2-6 5g

Shock in acc. with EN 60068-2-27/IEC 60068-2-27 30g

Continuous shock according to EN 60068-2-27/IEC 60068-2-27 10g

4AI Module: Phoenix contact AXLF AI4 I 1H

Axioline F analog input module, 4 inputs: 0 - 20 mA, 4 - 20 mA, ±20 mA, 2, 3, and 4-conductor connection technology, integrated sensor supply (including bus base module and connectors)

Phoenix contact AXLF AI4 I 1H

Phoenix contact AXLF AI4 I 1H Technical details

Dimensions

Width

35 mm

Height

126.1 mm

Depth

54 mm

Note on dimensions

The depth is valid when a TH 35-7.5 DIN rail is used (according to EN 60715).

Ambient conditions

Ambient temperature (operation)

-25 °C … 60 °C

-25 °C … 55 °C

Ambient temperature (storage/transport)

-40 °C … 85 °C

Permissible humidity (operation)

5 % … 95 % (non-condensing)

Permissible humidity (storage/transport)

5 % … 95 % (non-condensing)

Air pressure (operation)

70 kPa … 106 kPa (up to 3000 m above sea level)

Degree of protection

IP20

Connection data

Designation

Axioline F connector

Connection method

Push-in connection

Note on connection method

Please observe the information provided on conductor cross sections in the “Axioline F: system and installation” user manual.

Analog inputs

Number of inputs

4 (Differential inputs, current)

Connection method

Push-in connection

2, 3, 4-wire (shielded)

Input name

Analog inputs

A/D conversion time

31.25 µs

Resolution A/D

16 bit

Limit frequency (3 dB)

30 Hz

12 kHz

Type of protection

Transient protection of inputs

Protective circuit/component

Suppressor diode

Data formats

IB IL, S7-compatible

Measured value representation

16 bits (15 bits + sign bit)

Current input signal

0 mA … 20 mA

4 mA … 20 mA

-20 mA … 20 mA

Precision

0.1 % (of measuring range final value for active mean-value generation and 30 Hz filter)

Input filter

30 Hz, 12 kHz and mean-value generation (can be parameterized)

Number of inputs

4 (Differential inputs, current)

Type of protection

Overload protection

Protective circuit/component

No; ±5.2 V DC, maximum, Imax = 50 mA

Open circuit response

Going to 0 mA; open-circuit detection from 4 mA … 20 mA

Interfaces

Designation

Axioline F local bus

Connection method

Bus base module

Transmission speed

100 MBit/s

Power consumption

Communications power UBus

5 V DC (via bus base module)

Current consumption from UBus

typ. 120 mA

max. 150 mA

Supply for analog modules UA

24 V DC (I/O supply and sensor supply)

Current consumption from UA

typ. 38 mA (IiS = 0 mA)

max. 45 mA (IiS = 0 mA)

typ. 118 mA (IiS = 4 x 20 mA (nominal load))

max. 125 mA (IiS = 4 x 20 mA (nominal load))

typ. 238 mA (IiS = 4 x 50 mA (full load))

max. 245 mA (IiS = 4 x 50 mA (full load))

General & directives

Net weight

145 g

Note on weight specifications

with connectors and bus base module

Mounting type

DIN rail

Protection class

III, IEC 61140, EN 61140, VDE 0140-1

Test section

5 V communications power (logic), 24 V supply (I/O) 500 V AC 50 Hz 1 min

5 V supply (logic)/analog outputs 500 V AC 50 Hz 1 min

5 V supply (logic)/functional earth ground 500 V AC 50 Hz 1 min

24 V supply (I/O)/analog outputs 500 V AC 50 Hz 1 min

24 V supply (I/O) / functional earth ground 500 V AC 50 Hz 1 min

Analog outputs/functional earth ground 500 V AC 50 Hz 1 min

Conformance with EMC directives

Noise immunity test in accordance with EN 61000-6-2 Electrostatic discharge (ESD) EN 61000-4-2/IEC 61000-4-2 Criterion B; 6 kV contact discharge, 8 kV air discharge

Noise immunity test in accordance with EN 61000-6-2 Electromagnetic fields EN 61000-4-3/IEC 61000-4-3 Criterion A; Field intensity: 10 V/m

Noise immunity test in accordance with EN 61000-6-2 Fast transients (burst) EN 61000-4-4/IEC 61000-4-4 Criterion B, 2 kV

Noise immunity test in accordance with EN 61000-6-2 Transient surge voltage (surge) EN 61000-4-5/IEC 61000-4-5 Criterion B; supply lines DC: ±0.5 kV/±0.5 kV (symmetrical/asymmetrical); ±1 kV to shielded I/O cables

Noise immunity test in accordance with EN 61000-6-2 Conducted interference EN 61000-4-6/IEC 61000-4-6 Criterion A; Test voltage 10 V

Noise emission test according to EN 61000-6-3 Radio interference properties EN 55022 Class B

Mechanical tests

Vibration resistance in acc. with EN 60068-2-6/IEC 60068-2-6 5g

Shock in acc. with EN 60068-2-27/IEC 60068-2-27 30g

Continuous shock according to EN 60068-2-27/IEC 60068-2-27 10g

Drives

Controller: Bosch-Rexroth IndraMotion MLC L75

IndraMotion MLC is the first truly complete automation system. It combines motion control, robot control and logic control to create a uniform complete system for any control task in almost any industry.

MLC L75

IndraMotion MLC L75 Technical details

Platform

L75

Drive interface

Sercos III

Max. axis number

64

Cycle time

0.5/0.25 ms

Max. number of function modules

4

Onboard IO

8I/8O

C2C

FM Sercos III

Ethernet/IP Scanner/Adapter

YES/YES

PROFINET IO Contr./Device

YES/YES

PROFIBUS Master/Slave

YES/YES

Robot Control

YES

Drive: Bosch-Rexroth IndraDrive Cs

The IndraDrive C HCS01.15-W0028-A-03-B-ET-EC-NN-L3 will be used in the azimuth cable wrap. The second ones HCS01.E-W0008-A-03-B-ET-EC-NN-L3-NN-FW are the drives for the camera cable wrap.

Bosch-Rexroth IndraDrive C drives

Bosch-Rexroth IndraDrive Cs Technical details

Connectivity

HCS01.15-W0028-A-03-B-ET-EC-NN-L3

HCS01.E-W0008-A-03-B-ET-EC-NN-L3-NN-FW

Possible communication via

SERCOS III PROFINET IO EtherNet/IP EtherCAT

Performance data

Continuous current

11.52 A

2.7 A

Maximum current

28 A

8 A

Mains connection voltage

3 x AC 200… 500 V (10% tolerance)

3 x AC 200… 500 V (10% tolerance)

Frequency

50… 60 Hz (2 Hz tolerance)

50… 60 Hz (2 Hz tolerance)

Continuous current main input

10 A

2.5 A

Power dependency from the supply voltage

1% power reduction per 4 V

1% power reduction per 4 V

No power increase

No power increase

Intermediate circuit

Continuous power with choke

4 kW

-

Max. power with choke

9.7 kW

-

Continuous power without choke

2.6 kW

0.86 kW

Max. power without choke

6.2 kW

2.58 kW

Switching f/max. output f

4 kHz

0…400 Hz

0…400 Hz

8 kHz

0…800 Hz

0…800 Hz

12 kHz

0…1200 Hz

0…1200 Hz

16 kHz

0…1600 Hz

0…1600 Hz

Output voltage

3 x AC 0 … 500 V

Intermediate circuit capacity

0.39 mF

0.11 mF

Intermediate circuit voltage

Mains connection voltage x 1.41 V DC

Brake chopper/resistor

Braking energy consumption

3 kW

0.8 kW

Continuous braking power

0.15 kW

0.03 kW

Maximum braking power

10.6 kW

4 kW

Control voltage

Control voltage

24 V DC ((5% tolerance)

24 V DC ((5% tolerance)

Power consumption without control unit and motor brake

34 W

28 W

Protection

Protection category-overall

IP20

IP20

Overvoltage category

III

III

Environmental data

Ambient temperature range for operation with nominal data

0…40 ºC

0…40 ºC

Installation altitude

1000 m

1000 m

Relative humidity

5 … 95 %

5 … 95 %

Conductive dirt contamination

Not allowed

Not allowed

Allowed pollution degree

2

2

Allowed dust, steam

EN 50178 tab. A.2

EN 50178 tab. A.2

Vibration sine: amplitude at 5 … 32 Hz

0.6 mm 15%

0.6 mm 15%

Vibration sine: acceleration at 32…200 Hz

1.3 g 15%

1.3 g 15%

Vibration noise (random) frequency

20…500

20…500

Mechanical data

Mass

1.7 kg

0.72 kg

Dimensions

Length T

268 mm

215 mm

Width B

70 mm

50 mm

Height H

196 mm

196 mm

Power derating with altitude

Servomotor: Bosch-Rexroth MSK070C-0300 & MSK040B-0450

Servomotor.

Bosch-Rexroth MSK drives

Bosch-Rexroth MSK drives Technical details

Performance data

MSK070C-0300

MSK040B-0450

Continuous torque at standstill,

13 Nm

1.7 Nm

14.5 Nm

-

Surface

19.5 Nm

-

Continuous current at standstill,

8.2 A

2.0 A

9.2 A

-

Surface

12.3 A

-

Maximum torque

33 Nm

5.1 Nm

Maximum current

32.8 A

8 A

Torque constant @ 20 ºC

1.74 Nm/A

0.95 Nm/A

Constant voltage @ 20 ºC

107 V/min

58.5 V/min

Winding resistance @ 20 ºC

1.13 Ohms

7.9 Ohms

Winding inductivity

8.3 mH

36 mH

Leakage capacitance

4 nF

1.5 nF

Number of pole pairs

6

4

Moment of inertia of rotor without brake

0.00291 kg m2

0.0001

Thermal time constant

22 min

13 min

Maximum speed

5500 rpm

7500 rpm

Sound pressure level

< 75 dB

< 75 dB

Environmental data

Ambient temperature during operation

0…40ºC, if > 40ºC, power derating (look factor)

0…40ºC, if > 40ºC, power derating (look factor)

Setup elevation

0…1000ºC, if > 1000 m, power derating

0…1000ºC, if > 1000 m, power derating

Relative humidity

5 … 95 %

5 … 95 %

Mechanical data

Degree of protection

IP65

IP65

Insulation class (EN 60034-1)

F

F

Dimensions

Length

238 mm

155.5 mm

Height

202 mm

124.5 mm

Width

140 mm

82 mm

Mass

16.2 kg

3.6 kg

Holding brake data

Holding torque

23 Nm

4 Nm

Rated voltage (10%)

24 V

24 V

Rated current

0.79 A

0.5 A

Connection time

130 ms

35 ms

Disconnection time

180 ms

25 ms

Moment of inertia brake

0.0003 kg m2

0.000023 kg m2

Mass brake

1. 6 kg

0.3 kg

Standards

98/37/EG, 89/336/EEC, DIN EN 50178; VDE0160, DIN IEC 60364-4-41;VDE 0100 part 410, DIN 332-2, DIN 6885-1, DIN EN 60034-1; VDE0530 Part 1, DIN VDE 0298-4; VDE 0298 Part 4, DIN EN 60204-1; VDE, 0113 Part 1, DIN 42955, DIN 748-1, DIN EN 60034-14; VDE 0530 Part 14, IEC 721-3-3 replaced, by DIN EN 60721-3-3, IEC 721-1 replaced by DIN IEC 60721-1, DIN EN 60529; VDE 0470 Part 1, DIN EN 60034-7; VDE 0530 Part 7, DIN 3760, DIN ISO 281.

Power derating factor with ambient temperature and altitude.

Power supply: Bosch-Rexroth KCU02.1N-ET-ET

Power supply for Bosch-Rexroth drives and servomotors.

Bosch Rexroth KCU02.1N-ET-ET power supply

Bosch Rexroth KCU02.1N-ET-ET power supply Technical details

Bosch Rexroth KCU02.1N-ET-ET

Power section data

Power dissipation at continuous current and continuous DC bus power respectively

90 W

Insulation resistance at DC 500 V

> 50 Mohms

Data control voltage - Input

Control voltage

24 V 20%

Rated power consumption control voltage input

675 W

Maximum inrush current @ 24 VDC supply

8 A (< 1 s)

Input capacitance

11 mF

Maximum allowed voltage for 1 ms

33 V

Data control voltage - Output

Nominal voltage

42 V

Nominal power

588 W

Data power section - Input

Rated input voltage

540 … 750 V DC

Rated input current

25 A

Capacitance in DC bus

< 0.0001 mF

Capacitance against housing

2 x 100 nF

Maximum allowed voltage for 1 ms

33 V

Short circuit current rating

42000 Arms

Data power section – Output

Output voltage

540 … 750 V DC

Output current

25 A

Rated power (t > 10 min & fs = 4 kHz)

14.0 … 18.8 kW

Maximum allowed DC bus power

42.0 … 53.3 kW

Protection

Protection category-overall

IP20

Overvoltage category

III (IEC60664-1)

Mechanical data

Mass

3.8 kg

Dimensions

Depth D

252 mm

Width B

50 mm

Height H

378 mm

Minimum distance on the top

80 mm

Minimum distance on the bottom

110 mm

Horizontal spacing

0 mm

Cooling

Type

Forced

Volumetric capacity of forced cooling

0.3 m3/h (approx.)

Environmental data

Ambient temperature range for operation with nominal data

0…40 ºC

Installation altitude

1000 m

Relative humidity

5 … 95 %

Conductive dirt contamination

Not allowed

Allowed pollution degree

2

Allowed dust, steam

EN 50178 tab. A.2

Vibration sine: amplitude at 5 … 32 Hz

0.6 mm 15%

Vibration sine: acceleration at 32…200 Hz

1.3 g 15%

Vibration noise (random) frequency

20…500

Average sound pressure level

< 70 dB

Power derating with altitude

Motor-integrated drive: Bosch-Rexroth KSM02.1B-041C-42N-M3-HP2-ET-NN-D7-NN-TW

Motor integrated drive.

Bosch-Rexroth KSM02.1B-041C-42N-M3-HP2-ET-NN-D7-NN-TW drive

Bosch-Rexroth KSM02.1B-041C-42N-M3-HP2-ET-NN-D7-NN-TW drive Technical details

General data

Safe torque off

Multi-Ethernet Communication

Sercos

Profinet

Ethernet/IP

EtherCAT

Data power section

Rated power (t > 10 min)

470 W

Power dissipation at continuous current and continuous DC bus power respectively

70 W

Rated input voltage, power

540…750 V

Capacitance in DC bus

0.012 mF

Capacitance against housing

-

Allowed switching frequencies

4-8 kHz

Data motor stage

Continuous torque at standstill, 60 K

2.2 Nm

Maximum torque

9.4 Nm

Maximum current

6.8 A

Torque constant @ 20ºC

1.6 Nm/A

Constant voltage @ 20ºC

98.2 V/1000min

Rotor inertia

0.00019 kg m2

Thermal time constant

13 min

Maximum speed

5500 rpm

Thermal class according to EN 600034-1

155

Holding brake

Holding torque

4 Nm

Clamping delay

25 ms

Release delay

35 ms

Mass brake

-

Inertia brake

0.000023 kg m2

Environmental data

Ambient temperature range for operation with nominal data

0…40 ºC (Note 1)

Relative humidity

5 … 95 %

Average sound pressure level

<75 dB

Control voltage

Control voltage

20.4…28.8 V

Maximum allowed overvoltage

33 V (1 ms)

Rated power consumption control voltage

29.5 W

Protection

Protection category-overall

IP65

Ambient conditions according to UL50/50E

Type 4X Indoor use only

Mechanical data

Mass

5.9 kg

Dimensions

Length T

252 mm

Width B

82 mm

Height H

194 mm

It has consulted Bosch Rexroth and they have confirmed that no problem working from -15ºC to 40°C.

Cabinet Cooling/Heating system

Fan cooler: Lytron Ostro fan

Cooling fan.

Lytron Ostro fan

Lytron Ostro fan Technical details

Performance data

Speed

1400 rpm

Max air flow

13 m3/min

Max pressure

8 mm H2O

Noise

52 dB

Environmental data

Operating temperature

-40 – 70 ºC

Electrical data

Rated voltage

230 Vac

Frequency

50 Hz

Input power

31 W

Rated current

0.14 Arms

Locked current

0.26 Arms

Motor

Capacitor start

Yes

Insulation class

B

Thermal protected

Yes

Dielectric strength

AC 1500 V, one min.

Mechanical data

Dimensions

10.0 dia x 3.5 inches (254 dia x 89 mm)

Weight

1.9 kg

Bearings

Balls

Construction

Frame: Aluminum Impeller: PBT

Life expectancy

Continuous duty

50000 hours

Heat exchanger: Lytron M14-240

Copper oem coil tube-fin heat exchanger

Lytron M14-240 heat exchanger

Lytron M14-240 heat exchanger Technical details

Mechanical data

Dimensions

Width

711 mm

Height

51 mm

Length

356 mm

Weight

8.39 kg

Type

Tube-Fin Liquid-to-Air

Fin material

Aluminum

Wetted path

Copper

Fan plate

Included

Fluid data

Compatibility

Water, Common coolants

Fluid volume

1090 ml

Max. pressure

10 bar

Max.flow rate

15.1 l.p.m

Liquid pressure drop

0.9 bar

Air pressure drop

29.89 Pa

Thermal data

Continuous thermal output

4600 W

Max. temperature

200 ºC

Heater: Rittal SK3105.380

This is the heater for the main electrical cabinet.

SK3105.380 panel heater

SK3105.380 panel heater Technical details

Mechanical data

SK3105.380

Dimensions

Width

103 mm

Height

200 mm

Depth

103 mm

Hole distance

171 mm

Electrical data

Rated voltage

110 – 240 V AC

Rated frequency

50 - 60 Hz

230 V gG prefusible

4 A @ 230 V AC

Thermal data

Continuous thermal output

250 @ Tu = 10ºC

Mixing valve Siemens SAX61.03

The mixing valves used in the MCS.

Siemens SAX61.03

Siemens SAX61.03 Technical details

Technical Specification

Fail Safe

No

Positioning signal

DC 0…10 V, DC 4…20 mA, 0…1000 Ohm

Position feedback

DC 0…10 V

Power consumption

8 VA

Mounting position

Nema 1 (interior only), Upright to horizontal

Ambient humidity, operation

95 % r.h.

Operating voltage

24 VAC/DC

Supply Voltage

24 VAC

Frequency

50/60

Stroke

20 mm

Positioning time

30 s

Stroke, mm

20 mm

Ambient temperature, operation

-5…55 °C

Dimensions (W x H x D)

4.88 x 9.53 x 5.91 in

Degree of protection

IP54

Spring return function

Non-spring return functionality

Hand Held Device HHD: Keba KeTop T200

Mobile terminal with HD-ready display.

KeTop T200 HMI

KeTop T200 HMI Technical details

Display data

Size

10’

Resolution

WXGA, 1280 x 800

Touch screen

Analog resistive

Operation elements

Selection switch

2, 4 or 16 positions

Key switch

Yes

Push buttons

Yes

Membrane keyboard

36 tactile keys front side 12 tactile keys read side

Safety elements

Switch

3-level enabling switch

Emergency stop button

Yes

Safety category

PLe, En 13849-1 & SIL3, EN 61508

Hardware data

Processor

Intel Atom E3815

Memory

32 GB Flash, 4 GB RAM

Communication

Ethernet 10/100 Mb/s

Data back-up

USB 2.0

Environmental data

Temperature

Operating temperature

0 – 45 ºC

Storage temperature

-25 – 70 ºC

Relative humidity

5-95%, non-condensing

Vibration/Shock resistance

EN 61131-2

EMC immunity/emission

Directive 2004/108/EG

Electrical data

Voltage supply

24 V DC

Max. power

15 W

Max. current

400 mA @ 24 V

Mechanical data

Dimensions

Width

275 mm

Height

110 mm

Length

350 mm

Weight

1850 g

Housing

ABS-PC, IP 65

Standards and Certifications

Approvals

UL, SIBE

Power supply unit: Phoenix contact QUINT PS/3AC/24DC/20

Power supply for DIN rail mounting. 3 phase voltage input to 24 V DC/20 A.

Phoenix contact QUINT PS/3AC/24DC/20

Phoenix contact QUINT PS/3AC/24DC/20 Technical details

Dimensions

Width

60 mm

Height

130 mm

Depth

125 mm

Width with alternative assembly

122 mm

Height with alternative assembly

130 mm

Depth with alternative assembly

63 mm

Ambient conditions

Degree of protection

IP20

Ambient temperature (operation)

-25 °C … 70 °C (> 60 °C Derating: 2,5 %/K)

Ambient temperature (storage/transport)

-40 °C … 85 °C

Max. permissible relative humidity (operation)

≤ 95 % (at 25 °C, non-condensing)

Noise immunity

EN 61000-6-2:2005

Maximum altitude

5000 m

Input data

Nominal input voltage range

3x 400 V AC … 500 V AC

Input voltage range

3x 320 V AC … 575 V AC

2x 360 V AC … 575 V AC

450 V DC … 800 V DC

AC frequency range

45 Hz … 65 Hz

Frequency range DC

0 Hz

Discharge current to PE

< 3.5 mA

Inrush surge current

< 20 A (typical)

Power failure bypass

> 28 ms (400 V AC)

> 43 ms (500 V AC)

Choice of suitable circuit breakers

6 A … 16 A (AC: Characteristics B, C, D, K)

Type of protection

Transient surge protection

Protective circuit/component

Varistor, gas-filled surge arrester

Output data

Nominal output voltage

24 V DC ±1 %

Setting range of the output voltage

18 V DC … 29.5 V DC (> 24 V DC, constant capacity restricted)

Nominal output current

20 A (-25°C … 60°C, UOUT = 24 V DC)

POWER BOOST

26 A (-25°C … 40°C permanent, UOUT = 24 V DC )

SFB technology current reserve

120A (12 ms)

Derating

60 °C … 70 °C (2.5%/K)

Connection in parallel

Yes, for redundancy and increased capacity

Connection in series

Yes

Control deviation

< 1 % (change in load, static 10 % … 90 %)

< 3 % (change in load, dynamic 10 % … 90 %)

< 0.1 % (change in input voltage ±10 %)

Residual ripple

< 20 mVPP (with nominal values)

Output power

480 W

Typical response time

< 0.16 s

Peak switching voltages nominal load

< 40 mVPP (at nominal values, 20 MHz)

Maximum power dissipation in no-load condition

11 W

Power loss nominal load max.

40W

General & directives

Net weight

1.5 kg

Operating voltage display

Green LED

Efficiency

> 93 % (at 400 V AC and nominal values)

Insulation voltage input/output

4 kV AC (type test)

2 kV AC (routine test)

Protection class

I

MTBF (IEC 61709, SN 29500)

> 900000 h (25 °C)

> 534000 h (40°C)

> 280000 s (60°C)

Mounting position

horizontal DIN rail NS 35, EN 60715

Assembly instructions

Alignable: 5 mm horizontally, 15 mm next to active components, 50 mm vertically

Electromagnetic compatibility

Conformance with EMC Directive 2004/108/EC

Low Voltage Directive

Conformance with LV directive 2006/95/EC

Standard – Electrical equipment of machines

EN 60204-1

Standard - Electrical safety

IEC 60950-1/VDE 0805 (SELV)

Shipbuilding approval

Germanischer Lloyd (EMC 1), ABS, LR, RINA, NK, DNV, BV

Standard – Electronic equipment for use in electrical power installations and their assembly into electrical power installations

EN 50178/VDE 0160 (PELV)

Standard – Safety extra-low voltage

IEC 60950-1 (SELV) and EN 60204-1 (PELV)

Standard - Safe isolation

DIN VDE 0100-410

Standard – Protection against shock currents, basic requirements for protective separation in electrical equipment

EN 50178

Standard – Limitation of mains harmonic currents

EN 61000-3-2

Standard - Equipment safety

GS (tested safety)

Standard - Approval for medical use

IEC 60601-1, 2 x MOOP

Approval - requirement of the semiconductor industry with regard to mains voltage dips

SEMI F47-0706 Compliance Certificate

Information technology equipment - safety (CB scheme)

CB Scheme

Rail applications

EN 50121-4

Overvoltage category

III