ATS Deployment

Code

Editor

3151_MCS_0051

Julen Garcia

Introduction

This document describes the procedure to setup the different systems for running the automatic test system.

Software Deployment

Each hardware has different software parts, and some hardware had more than one software part. In the following sections each hardware element is explained.

Windows Machine

In the Windows Machine some simulators and some tools are running. Start installing the Force EtherCAT Variables installer, this will install the LabVIEW runtime needed in many other tools and simulators.

Force EtherCAT Variables DEPRECATED

This tool allows writing data to EtherCAT variables to other simulators using a TCP based custom protocol. The value written using this tool will overwrite any set value, so any slave value will be overwritten with the written value. The source code and more documentation about configuration can be found in this repo

Follow next steps to deploy this software:

  1. If the installer is available continue to step 6

  2. Clone the repository in the link above

  3. Open the project ForceEtherCATVars.lvproj

  4. Go to Build Specifications and right click in ForceIOs to select Build

  5. Go to Build Specifications and right click in ForceEtherCatVars Installer to select Build

  6. When compilation is finished, open location and copy the Volume folder to Windows Machine

  7. Install the tool using the install.exe

  8. Run ForceIOs.exe.

Read/Write Network Shared Variables Tool

This tool allows reading and writing data from network shared variables to other simulators and back using a TCP based custom protocol. The source code and more documentation about configuration can be found in this repo

Follow next steps to deploy this software:

  1. If the installer or executable is available continue to step 6

  2. Clone the repository in the link above

  3. Open the project ReadVariables.lvproj

  4. Go to Build Specifications and right click in Executable to select Build

  5. When build finishes go to build folder and copy all files and folder

  6. Paste compilation files to desired destination in Windows Machine

  7. Open the data folder and open “WriteReadVarConfig.xml”.

  8. Change the path of the field TCP_configuration_file to point to TCP_ServerConfig.xml file in the same data folder.

  9. Run ReadWriteNSVs.exe

This tool is used for reading the variables from 3 different hosts the configuration for each of the instances can be found here:

  • ReadWriteAxesPXI_NSVs: the configuration for the instance that reads/writes the variables from the AxesPXI.

  • ReadWriteTMAPXI_NSVs: the configuration for the instance that reads/writes the variables from the TMA_PXI.

  • ReadWriteLocal_NSVs: the configuration for the instance that reads/writes the variables from the WindowMachine.

BoschPowerSupplySimulator

This is a simulator for the bosch power supply, this simulator manages the digital inputs that tell the TMA PXI the status of the power supply. The source code and more documentation about configuration can be found in this repo

Follow next steps to deploy this software:

  1. If the installer or executable is available continue to step 6

  2. Clone the repository in the link above

  3. Open the project BoschPowerSupplySimulator.lvproj

  4. Go to Build Specifications and right click in Executable to select Build

  5. When build finishes go to build folder and copy all files and folder

  6. Paste compilation files to desired destination in Windows Machine

  7. Run BoschPowerSupplySimulator.exe

motorThermalModelSimulator

This is a simulator for the thermal behavior of the phase motors, this simulator manages the analog inputs that tell the TMA PXI the temperatures of the motors and uses this values to control the output signal of the valve to manage the temperature of them. The source code and more documentation about configuration can be found in this repo

Follow next steps to deploy this software:

  1. If the installer or executable is available continue to step 6

  2. Clone the repository in the link above

  3. Open the project motorThermalModelSimulator.lvproj

  4. Go to Build Specifications and right click in Executable to select Build

  5. When build finishes go to build folder and copy all files and folder

  6. Paste compilation files to desired destination in Windows Machine

  7. Run motorThermalModelSimulator.exe

PhasePowerSupplySimulator

This is a simulator for the phase power supply, this simulator manages the analog inputs that tell the TMA PXI the status of the power supply. The source code and more documentation about configuration can be found in this repo

Follow next steps to deploy this software:

  1. If the installer or executable is available continue to step 6

  2. Clone the repository in the link above

  3. Open the project PhasePowerSupplySimulator.lvproj

  4. Go to Build Specifications and right click in Executable to select Build

  5. When build finishes go to build folder and copy all files and folder

  6. Paste compilation files to desired destination in Windows Machine

  7. Run PhasePowerSupplySimulator.exe

Simulate limits

This software allows to simulate the behavior of some subsystem limits switches. Those limits could be part of safety system or EtherCAT distributed IOs. The source code and more documentation about configuration can be found in this repo

Follow next steps to deploy this software:

  1. If the installer or executable is available continue to step 6

  2. Clone the repository in the link above

  3. Open the project SimulateLimits.lvproj

  4. Go to Build Specifications and right click in “SimulateLimits” to select Build

  5. When build finishes go to build folder and copy all files and folders

  6. Paste compiled files to desired destination in the Windows Machine

  7. Open the data folder and open GeneralConfiguration.xml

  8. Check the IPs for the limits variables

  9. Run SimulateLimits.exe

cabinetTemperatureControllerSimulator

This is a simulator for the temperature controller of the cabinets, this simulator contains the simulator of the different temperature controllers available all over the telescope. The source code and more documentation about configuration can be found in this repo

Follow next steps to deploy this software:

  1. If the installer or executable is available continue to step 6

  2. Clone the repository in the link above

  3. Open the project cabinetTemperatureControllerSimulator.lvproj

  4. Go to Build Specifications and right click in Executable to select Build

  5. When build finishes go to build folder and copy all files and folder

  6. Paste compilation files to desired destination in Windows Machine

  7. Run cabinetTemperatureControllerSimulator.exe

The cabinets included in this simulator are:

  • TMA_AX_DZ_CBT_0001 (Phase Main Power Cabinet)

  • TMA_AZ_CS_CBT_0001 (TEK Mount Control System cabinet - MCS)

  • TMA_AZ_PD_CBT_0001 (Azimuth Power Distribution)

  • TMA_AZ_PD_TRM_0001 (Isolation transformer)

  • TMA_EL_PD_CBT_0001 (Elevation Power Distribution 1)

  • TMA_EL_PD_CBT_0002 (Elevation Power Distribution 2)

extensionSimulatorForDP

This is a simulator for the extensions of the deployable platforms, this simulator manages the digital inputs that tell the Safety system the status of the extensions of the deployable platforms. The source code and more documentation about configuration can be found in this repo

Follow next steps to deploy this software:

  1. If the installer or executable is available continue to step 6

  2. Clone the repository in the link above

  3. Open the project DPextensionsSimulator.lvproj

  4. Go to Build Specifications and right click in Executable to select Build

  5. When build finishes go to build folder and copy all files and folder

  6. Paste compilation files to desired destination in Windows Machine

  7. Run extensionSimulatorForDP.exe

OilSupplySystemSimulator

This is a simulator for the Oil Supply System (OSS), this simulator contains a modbus server that connects to the AUX PXI to transmit the status of the OSS. The source code and more documentation about configuration can be found in this repo

Follow next steps to deploy this software:

  1. If the installer or executable is available continue to step 6

  2. Clone the repository in the link above

  3. Open the project OilSupplySystemSimulator.lvproj

  4. Go to Build Specifications and right click in Executable to select Build

  5. When build finishes go to build folder and copy all files and folder

  6. Paste compilation files to desired destination in Windows Machine

  7. Run OilSupplySystemSimulator.exe

SpeedgoatManager

This is a simulator tool used for the robot framework tests to connect to the Speedgoat. The source code and more documentation can be found in this repo.

Follow next steps to deploy this software:

  1. Get the latest version of the compiled code from built app repo in a folder called SpeedgoatManager

  2. Get the latest version of the compiled models for the speedgoat and clone the repo in a folder named slrtbinariesforspeedgoat next to the SpeedgoatManager folder. The result should look like the image below:

    Two folders with the corresponding files

Top End Chiller simulator

This is a simulator for the Top End Chiller (TEC), this simulator contains a modbus server that connects to the AUX PXI to transmit the status of the TEC. The source code and more documentation about configuration can be found in this repo

Follow the steps defined in the repo README

WriteTekNsvVariables

This is a tool to update the required TekNSV variables in the TMA-PXI with a default value or by manually providing one. This is used for setting the status of the deployable extensions as well as the AZ and EL brakes pressures, but more variables can be written by updating the config file of the tool. The source code and more documentation about configuration can be found in this repo.

  1. If the installer or executable is available continue to step 6

  2. Clone the repository in the link above

  3. Open the project Write TekNSV Variables.lvproj

  4. Go to Build Specifications and right click in Executable to select Build

  5. When build finishes go to build folder and copy all files and folder

  6. Paste compilation files to desired destination in Windows Machine

  7. Run WriteTekNsvVariables.exe

Linux Machine

In the Linux Machine the secondary axis simulators and the robot framework tests are running.

secondaryAxisSil

This is a simulator for the secondary axes (bosch axes), this simulator contains a modbus server that connects to the TMA PXI to transmit the status of each of the axes. The source code and more documentation about configuration can be found in this repo

Follow the steps defined in the repo README

robotFramework

This refers to the automatic test framework the installation steps to setup the environment for robot framework is explained here

The source code and more documentation can be found in this repo

TMA PXI

This is the PXI where the control code for all subsystems is running. To be able to configure the TMA PXI, the development PC should be configured as shown in the deployment document

  1. Download the PXI repository

  2. Open the ATS_Projects/ATS_LSST_MainControllerPXI.lvproj

  3. Ensure that in the project properties the Conditional Disable Symbol HIL is set to True

    1. Right click in the project an select properties

    Project properties

    1. In the opened window go to Conditional Disable Symbols page and set the value for HIL symbol to True.

    Conditional Disable Symbols for TMA PXI

  4. Open the main RT_MCS_Main.vi

    1. Solve the requested dependencies if they appear.

    2. Close the main.

    3. Save all the request files.

  5. Build the rtexe

    1. Open the Build Specifications section

    2. Right click and build

    alt text

  6. Once built, deploy the rtexe to the target. This can be done using SSH (scp) or with the LabVIEW project.

  7. Before rebooting the PXI, deploy the Network Shared Variables (NSVs) for the ATS.

    1. Open the ATS_Projects/ATS_TMA_PXI.lvproj

    2. Connect the project to the PXI

    3. Deploy the ATS_ECATSlave_NSV.lvlib. This lib contains the NSVs for the ATS simulation mode.

    DeployAtsEthercatSlave

    1. Disconnect from the project

  8. Reboot the PXI -> check the boot of the PXI with the labviewmessages alias command

To test just one subsystem some specific test VIs can be found inside the corresponding subsystem folder. For example the Balancing specific test VI shown bellow:

Balancing test code

These are not built, but could be run and deployed from the project directly if needed

Axes PXI

Same as TMA-PXI, but instead of opening the TMA project, open the ATS_Projects/ATS_MainAxes.lvproj and the MAIN_AxesPXI.vi. And instead of deploying the NSVs library, deploy the ethercat master, see image below.

Deploy ethercat master

AUX PXI

Same as TMA-PXI, but instead of opening the TMA project, open the ATS_Projects/ATS_AuxSystemsController.lvproj and the AuxSystemsMain.vi. For this PXI there are no libraries to be deployed

Safety code deployment

The code that runs on the PILZ controller to simulate the behavior of the TMA IS. The source code and more documentation about configuration can be found in this repo

  1. Open the TestDualModbus project with PAS4000 version 1.18.0

  2. Activate the TestDualModbus

Activate project

  1. Open the online network editor.

Open network editor

  1. Scan project to scan the network to verify that the PILZ CPU is connected.

Scan project

  1. Close the online network editor

  2. Download the project

    1. Open the Project downloader:

    Open project downloader

    If asked to build changes say YES

    Build changes

    1. Start download:

    Start download

    1. Confirm download:

    Confirm download

    1. Download completed:

    Download complete

  3. Logout:

Logout

  1. Close the PAS4000

Relevant considerations and miscellaneous

Database

When setting up the ATS is important to have a separated database instance just for the ATS system, the backups for these can be found here.

Cabinet modbus temperature controllers

For the auxiliary cabinets temperature controllers the Send reset and Reset value settings are updated to TRUE and 1 respectively, to act as a power on when sending the reset command. This means that each time the cabinets simulators is booted, the cabinets temperature controllers would be off, until a reset command is sent to each of them.

This is done with the ManualReset variable from the PXI which for the ATS is pointing to the 1016 register of the simulators, the power register.

Auxiliary boxes settings

Auxiliary boxes after sending a reset command

Elevation inclinometer

The default value for the elevation inclinometer variable TMA-EL-CS-CBT-0101-220A30_ElevationInclinometer is set to 10430 which means a position of 45.22500002 deg. This is done to have a valid EL position when powering on the EL axis, this variable is not updated by any simulator, but it can be manually updated.

EUI

The executable of the EUI for the ATS and the TMA are the same, the only difference is that the database, the PXIs and the operation manager it targets must be different. This is why the ATS must use a different instance of the EUI than the real TMA, for this we recommend using a different machine. The EUI can be installed from a RPM package found here